APPLICATION / 04
ENERGY-\nINTENSIVE\nINDUSTRIES
Efficiency and emissions optimization for high-temperature processes.
THE CHALLENGE
HIGH TEMPERATURE,\nHIGH ENERGY,\nHIGH STAKES.
Cement, glass, chemicals, and metals share a common challenge: converting fuel to process heat efficiently while meeting emissions targets and maintaining product quality.
THE SYSTEM
THERMAL ENERGY\nMANAGEMENT.
Metabotics creates a complete energy balance — from fuel input through process heat to waste heat recovery — identifying losses and optimization opportunities at every stage.
THE DATA
COMPLETE ENERGY\nVISIBILITY.
Flue gas analyzers, thermal imaging, flow meters, and electrical monitoring provide a full picture of energy conversion and loss.
THE INTELLIGENCE
EFFICIENCY &\nEMISSIONS.
Models optimize the combustion process and heat recovery network — reducing specific energy consumption while maintaining emissions compliance.
THE OPTIMIZATION
COMBUSTION &\nRECOVERY CONTROL.
Burner air/fuel ratios, waste heat recovery bypasses, and process setpoints adjust in real-time to minimize energy per unit of production.